Cable & Wire Harness Assembly Blog Y.C. CABLE

Battery Cable Assembly Manufacturer


What Is Battery Cable Assembly? 


A battery cable assembly is a set of cables and terminals that connect a battery to an electrical system. It includes one or more positive and negative cables, along with the necessary terminals or connectors to attach them to the battery and other components in the system. These cables and terminals may be made of different materials such as copper, aluminum, or other metals, and may have coatings or insulation to protect them from damage or corrosion. It is an essential part of an electrical system that helps to power the various components of that system. 


Popular Battery Cable Assemblies


Automobiles Battery Cable Assemblies: They are used to connect the battery to the electrical system of a vehicle. They are used to supply power to the starter, alternator, and other electrical components in the vehicle.


Heavy Equipment Battery Cable Assemblies:  are used in construction equipment, farming equipment, and other heavy machinery to power the engine, lights, and other electrical systems.


Marine Battery Cable Assemblies:  They are used in boats, ships, and other watercraft to power the engine, lights, and other electrical systems.


Power Backup Systems Battrey Cable Assemblies: They are used in backup power systems, such as uninterruptible power supplies (UPS) to connect the batteries to the electronic devices and the charging source.


Solar Energy Systems Battery Cable Assemblies: They are used in solar energy systems to connect the solar panels to the charge controller and to the batteries.


Industrial Equipment Battery Cable Assemblies: They are used in industrial equipment, such as forklifts, conveyors, and other machinery to power the motor and other electrical systems.


Portable Tools Battery Cable Assemblies: They are used in portable power tools such as drill and saws to connect the battery to the motor.


Electric Eehicles Battery Cable Assemblies:  are used in electric vehicles such as electric cars, bikes, and golf carts to connect the battery to the electric motor and other electrical systems.


And More...


Types of Battery Cable Assemblies:


Copper Cable Assemblies: Copper is the most commonly used material for battery cables due to its excellent electrical conductivity. It offers low resistance, ensuring minimal power loss during transmission. Copper cables are available in various gauges to suit different applications and current requirements.


Aluminum Cable Assemblies: Aluminum battery cable assemblies are lightweight and cost-effective alternatives to copper cables. Although aluminum has slightly higher resistance than copper, it is still a viable choice for low-current applications. Proper connectors and larger wire gauge can compensate for the increased resistance.


Combination Cable Assemblies: Some battery cable assemblies feature a combination of copper and aluminum conductors. These hybrid cables aim to capitalize on the strengths of both materials, providing a balance between conductivity and cost-effectiveness.



Battery Cable Assembly Manufacturer - Y.C. Cable


Y.C. Cable  has been a battery cable assembly manufacturer for over 30 years.  We are not only providing custom battery cable assemblies, we also provide custom wire harness and cable assembly servies. We have multiple facilities; this includes a location within the Silicon Valley, Bay Area at Fremont, California, and another location within the East Coast at Piscataway, New Jersey. Y.C. Cable manufactures according to IPC 620 and Telcordia GR-326 specifications, in addition to being ISO 9001:2015 in the USA. We also offer cost-saving manufacturing solutions for components, labor, production, and quick-turn services.  


Among the many custom cable assembly suppliers, Y.C. Cable is a professional factory offering a wide range of services from wire and cable assemblies to kitting and assembly services. No matter what technical requirements you have, we are ready to work with you to deliver products in a timely manner and provide excellent quality and service support.   Contact us to get a quick quote and more information. 


For off-the-shelf cables and accessories, please visit our online store: GRANDMAX.