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PRODUCTS
Custom Power Cable Assemblies
Y.C. Cable manufactures custom power cable assemblies for OEM equipment, industrial machinery, electronic systems, automation equipment, and other customer-defined applications.
Power cable assemblies are manufactured according to approved drawings, BOMs, conductor specifications, connectors, terminals, cable dimensions, electrical requirements, and testing criteria.
Because power requirements vary significantly by application, voltage, current, conductor size, insulation, termination, and protection should be defined for each project.
Power Cable Assembly Configurations
Projects may include:
• Equipment power cables
• Internal power connections
• Power distribution cables
• Board-to-wire power connections
• Connector-to-connector assemblies
• Terminal-ended power cables
• Multi-conductor power assemblies
• Battery-related connections
• Power and control combinations
• Custom OEM power interconnects
For battery-specific applications, visit Custom Battery Cables.
Electrical Requirements
Important project information may include:
• Operating voltage
• Current requirement
• Conductor size
• Number of conductors
• Insulation requirements
• Connector rating requirements
• Terminal requirements
• Grounding
• Shielding when required
• Electrical test criteria
Conductor size and materials should be selected according to the approved electrical design rather than a general rule applied to every project.
Connectors & Terminations
Power cable assemblies may use customer-approved:
• Power connectors
• Board-to-wire connectors
• Circular connectors
• Ring terminals
• Lug terminals
• Crimp terminals
• Battery terminals
• Custom connector systems
Exact part numbers should be provided whenever the connector or termination is already defined.
Mechanical & Environmental Requirements
Power cables may also need to accommodate:
• Routing space
• Bend radius
• Connector orientation
• Strain relief
• Vibration
• Abrasion
• Temperature
• Moisture
• Oil or chemical exposure
• Installation access
• Cable retention
The applicable protection should be defined around the actual equipment environment.
Protection & Overmolding
Depending on customer requirements, power cable assemblies may include:
• Heat-shrink
• Protective sleeving
• Conduit
• Cable jackets
• Boots
• Strain relief
• Overmolding
• Labels and identification
For molded connector transitions, visit Overmolded Cable Assemblies.
Power Cable Applications
Custom power cable assemblies may support:
• Industrial equipment
• Automation systems
• Electronic equipment
• AI and data center equipment
• Power distribution equipment
• Machinery
• Controls
• Transportation equipment
• Other OEM products
For AI servers, rack equipment, power distribution, and related infrastructure, visit AI Data Center & GPU Server Cable Assembly Solutions.
Manufacturing & Testing
Depending on the approved design, manufacturing may include:
• Cable cutting
• Stripping
• Crimping
• Terminal installation
• Soldering when specified
• Connector assembly
• Heat-shrink
• Protective sleeving
• Overmolding
• Labeling
• Continuity testing
• Insulation resistance or Hi-Pot testing when specified
• Dimensional inspection
• Visual inspection
Testing should follow the project-specific requirements rather than be assumed identical for every assembly.
Learn more about our Cable Assembly Manufacturing Capabilities.
What We Need to Quote
Please provide:
• Drawing
• BOM
• Voltage and current requirements
• Conductor specification
• Connector and terminal part numbers
• Cable length
• Mechanical requirements
• Environmental requirements
• Quantity
• Annual volume
• Inspection requirements
• Electrical testing requirements
• Current revision
• Target delivery date
Frequently Asked Questions
Can Y.C. Cable manufacture power cables to our electrical specifications?
Yes. Projects can be manufactured according to customer-defined voltage, current, conductor, connector, terminal, dimensional, and testing requirements.
How is wire gauge selected for a power cable assembly?
Wire gauge should be determined from the electrical, thermal, mechanical, regulatory, and application requirements of the product design.
Can power cable assemblies include overmolding?
Yes, when overmolding is part of the approved connector and cable design.
Do you manufacture battery cables?
Yes. Battery-related projects can also be reviewed through our Custom Battery Cables product page.
Request a Power Cable Assembly Quote
Send us your electrical requirements, drawing, BOM, connector information, conductor specification, quantities, and testing requirements.