Homepage PRODUCTS Cable Assemblies Automotive Cable Assemblies

PRODUCTS

Custom Automotive Cable Assemblies

Y.C. Cable manufactures custom automotive cable assemblies for OEM vehicle electronics, transportation equipment, agricultural machinery, and related automotive applications.

Assemblies are manufactured according to customer-approved drawings, bills of materials (BOM), pinouts, connector requirements, wire specifications, dimensions, and testing requirements.

Projects may include power, signal, data, sensor, lighting, infotainment, and other application-specific cable assemblies.

Automotive Cable Assembly Types

Depending on the vehicle system and customer design, automotive cable assembly projects may include:

• Power cable assemblies

• Signal cable assemblies

• Sensor cable assemblies

• Data and communication cables

• Lighting cable assemblies

• Audio and video cable assemblies

• Infotainment cable assemblies

• Battery and power distribution connections

• RF and coaxial cable assemblies

• Multi-conductor cable assemblies

• Connector-based cable assemblies

For projects requiring multi-branch vehicle wiring, visit our Automotive Wire Harness Assemblies page.

Custom Automotive Cable Configurations

Automotive cable assemblies can be manufactured around customer-defined requirements including:

• Wire gauge and conductor type

• Cable length and tolerances

• Connector and terminal selection

• Pinout and circuit configuration

• Shielding and grounding

• Protective sleeving

• Heat-shrink protection

• Strain relief

• Overmolding

• Labels and identification

• Connector orientation

• Branching requirements

• Customer-defined testing

For broader customization options, visit Custom Cable Assembly.

Electrical & Mechanical Requirements

Automotive cable assemblies should be reviewed around the requirements of the finished vehicle or equipment.

Important considerations may include:

Electrical Requirements

• Voltage and current

• Signal type

• Data requirements

• Grounding

• EMI/RFI exposure

• Shielding

• Customer-defined electrical testing

Mechanical Requirements

• Available routing space

• Bend radius

• Connector orientation

• Vibration

• Strain relief

• Mounting

• Movement

• Installation access

Environmental Requirements

Depending on the application, requirements may include temperature, moisture, abrasion, oils, chemicals, dust, or other environmental exposure.

Materials and protection should be selected according to the customer-approved design and intended application.

Automotive Applications

Custom cable assemblies may support systems such as:

• Vehicle sensors

• Lighting systems

• Infotainment systems

• Cameras and displays

• Control modules

• Communication systems

• Power distribution

• Agricultural machinery

• Commercial and industrial vehicles

• Other OEM vehicle electronics

For system-level requirements and automotive engineering considerations, visit our Automotive Cable & Wire Harness Solutions page.

Prototype to Production

Automotive cable assembly projects may begin with:

• Engineering prototypes

• NPI builds

• First articles

• Design validation

• Low-volume production

• Repeat production

For prototype and NPI projects, visit Quick-Turn Cable Assembly Prototyping.

For released products with approved drawings and BOMs, visit Build-to-Print Cable Assembly Services.

Manufacturing & Testing

Depending on the approved design, manufacturing may include:

• Wire cutting and stripping

• Crimping

• Terminal installation

• Soldering

• Connector assembly

• Shield preparation

• Protective sleeving

• Heat-shrink application

• Overmolding

• Labeling

• Electrical testing

• Visual and dimensional inspection

Learn more about our Cable Assembly Manufacturing Capabilities.

What We Need to Quote

Please provide as much of the following information as possible:

• Drawing

• Bill of Materials

• Pinout or wiring diagram

• Connector and terminal part numbers

• Wire and cable specifications

• Cable length and tolerances

• Prototype or production quantity

• Estimated annual volume

• Vehicle or equipment application

• Environmental requirements

• Inspection and testing requirements

• Current revision

• Target delivery date

Frequently Asked Questions

Can Y.C. Cable manufacture automotive cables from our drawings and BOM?

Yes. Automotive cable assembly projects can be reviewed using customer drawings, BOMs, pinouts, specifications, connector information, quantities, and testing requirements.

Can automotive cable assemblies include shielding?

Yes. Shielding and grounding configurations can be manufactured according to the approved product design and electrical requirements.

Can you support prototype automotive cable assemblies?

Prototype and first-article builds can be used before repeat production to evaluate dimensions, pinout, connector orientation, fit, labeling, and testing requirements.