GSA photo on Media

PRODUCTS

Custom JST Cable Assemblies

 

Y.C. Cable manufactures custom JST cable assemblies for OEM electronic, industrial, automotive, automation, and other equipment applications.

 

Assemblies are manufactured according to customer-approved drawings, BOMs, JST connector and terminal part numbers, pinouts, wire specifications, dimensions, and testing requirements.

 

Rather than selecting a connector based only on pitch or a general series name, we recommend providing the exact JST part numbers specified in your product design.

 

JST Cable Assemblies

JST Connector & Terminal Requirements

A JST cable assembly may include:

• Connector housing
• Crimp terminals or contacts
• Wires
• Wire seals when applicable
• Retainers or related connector components when specified
• Protective materials
• Labels or wire identification

For quotation, provide the exact housing and terminal part numbers whenever possible.

 

Wire-to-Board & Wire-to-Wire Assemblies

JST connector systems are used in a wide range of connection configurations.

Depending on the approved design, Y.C. Cable can manufacture:

• Wire-to-board cable assemblies
• Wire-to-wire cable assemblies
• Internal equipment wiring
• Power connections
• Signal connections
• Sensor connections
• Battery-related wiring
• Compact electronic interconnects
• Multi-wire connector assemblies

The final connector series, pitch, circuit count, wire range, and electrical requirements should follow the approved customer design.

 

Cable Assembly Customization

JST cable assemblies may be configured around:

• Exact connector series and part number
• Circuit count
• Wire gauge
• Wire insulation
• Wire color
• Cable length
• Pinout
• Connector orientation
• Labels
• Protective sleeving
• Heat-shrink
• Strain relief
• Customer-defined testing

For configurations that are not limited to a JST connector system, visit Custom Cable Assembly.

 

Crimping & Terminal Installation

Terminal crimping is an important part of many JST cable assemblies.

Manufacturing requirements may include:

• Correct terminal-to-wire combination
• Wire strip length
• Crimp setup
• Terminal insertion
• Connector cavity location
• Pinout verification
• Visual inspection
• Pull-force testing when specified

The applicable requirements should follow the terminal, wire, customer documentation, and approved manufacturing process.

 

Protection & Strain Relief

Depending on the application, JST cable assemblies may include:

• Heat-shrink
• Protective sleeving
• Cable jackets
• Strain relief
• Wire identification
• Connector labels
• Overmolding when appropriate

For molded cable configurations, visit Overmolded Cable Assemblies.

 

Component Sourcing

Components can be sourced according to the customer-approved BOM. If a specified JST component has an availability, lifecycle, or lead-time issue, potential alternatives may be discussed with the customer. No substitute should be introduced without the required customer approval.

 

Prototype to Production

JST cable assembly projects may include:

• Engineering prototypes
• NPI
• First articles
• Design validation
• Low-volume production
• Repeat production

Visit Quick-Turn Cable Assembly Prototyping for development-stage builds.

Visit Build-to-Print Cable Assembly Services for released designs.

 

What We Need to Quote a JST Cable Assembly

Please provide:

• Drawing
• BOM
• JST connector housing part number
• Terminal part number
• Pinout
• Wire gauge and specification
• Wire colors
• Cable length
• Quantity
• Estimated annual volume
• Application requirements
• Testing requirements
• Current revision
• Target delivery date

 

Frequently Asked Questions

Can Y.C. Cable manufacture a cable using our specified JST connector?

Yes. Assemblies can be manufactured around customer-approved JST connector and terminal part numbers.

 

Should I specify the JST series or exact part number?

The exact manufacturer part number is preferred because individual connector families can include multiple housings, terminals, circuit counts, and configurations.

 

Can JST assemblies include different wire colors and lengths?

Yes, according to the customer-approved drawing and BOM.

 

Can you support prototype JST cable assemblies?

Yes. Prototype and first-article quantities can be reviewed before repeat manufacturing.

 

Request a JST Cable Assembly Quote

Send us your JST connector and terminal part numbers, drawing, BOM, pinout, wire requirements, quantity, and target schedule.

 

Request a JST Cable Quote

 

What Are Cookies
As is common practice with almost all professional websites this site uses cookies, which are tiny files that are downloaded to your computer, to improve your experience. This page describes what information they gather, how we use it and why we sometimes need to store these cookies. We will also share how you can prevent these cookies from being stored however this may downgrade or 'break' certain elements of the sites functionality.

Manage Cookies

Privacy Preference Setting Center

What Are Cookies
As is common practice with almost all professional websites this site uses cookies, which are tiny files that are downloaded to your computer, to improve your experience. This page describes what information they gather, how we use it and why we sometimes need to store these cookies. We will also share how you can prevent these cookies from being stored however this may downgrade or 'break' certain elements of the sites functionality.

Manage Consent Settings

Necessary Cookies

Always Enable

How We Use Cookies
We use cookies for a variety of reasons detailed below. Unfortunately in most cases there are no industry standard options for disabling cookies without completely disabling the functionality and features they add to this site. It is recommended that you leave on all cookies if you are not sure whether you need them or not in case they are used to provide a service that you use.

Functional Cookie

Disabling Cookies
You can prevent the setting of cookies by adjusting the settings on your browser (see your browser Help for how to do this). Be aware that disabling cookies will affect the functionality of this and many other websites that you visit. Disabling cookies will usually result in also disabling certain functionality and features of the this site. Therefore it is recommended that you do not disable cookies.

Marketing Cookie

The Cookies We Set

  • Forms related cookies
    When you submit data to through a form such as those found on contact pages or comment forms cookies may be set to remember your user details for future correspondence.
  • Site preferences cookies
    In order to provide you with a great experience on this site we provide the functionality to set your preferences for how this site runs when you use it. In order to remember your preferences we need to set cookies so that this information can be called whenever you interact with a page is affected by your preferences.